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Miami, FL
United States


About Posimat

Leading engineering and manufacturing company providing machines, equipment, and services for handling empty plastic bottles and caps at the front end of bottling lines. Products include bottle unscramblers and orientors; robotic bottle unscramblers; air conveyors; tabletop and mass conveyors; depalletizers; box tippers; bottle storage silos; bottle storage totes; cap sorters; bottle rinsers.

PMMI Member PACK EXPO Green

Collateral

Product Categories

Brands

  • COMPACTBOT
  • POSIFLEX
  • POSIJET
  • POSIMAT

Vertical Markets

Beverage

Beer

Beverage

Coffee

Beverage

Dairy

Beverage

Drinks, nonalcoholic (energy, sport, etc.)

Beverage

Juice

Beverage

Powdered beverages

Beverage

Soft drinks

Beverage

Spirits/liquors

Beverage

Tea

Beverage

Water

Food

Cereals, Breakfast Foods

Food

Dairy

Food

Pet Food/Pet Care

Food

Soups/Condiments/Sauces/Spices/Dips/Dressings

Household/Automotive

Household/auto chemicals

Press Releases

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My Notes

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Export Guide

Currently Exporting: Yes

Marketed Regions:

  • Caribbean
  • Central America
  • Central and South Asia
  • Eastern and Southeast Asia
  • Eastern Europe
  • Middle East
  • North America
  • Northern Africa
  • Oceania Pacific
  • South America
  • Southern Africa
  • Western Europe

Marketed Countries:

  • Argentina
  • Australia
  • Austria
  • Belgium
  • Bolivia
  • Brazil
  • Bulgaria
  • Canada
  • Chile
  • China
  • Colombia
  • Costa Rica
  • Cyprus
  • Czech Republic
  • Denmark
  • Dominica
  • Dominican Republic
  • Ecuador
  • Egypt
  • El Salvador
  • Estonia
  • France
  • Georgia
  • Germany
  • Greece
  • Guatemala
  • Honduras
  • Hong Kong
  • Hungary
  • Iceland
  • India
  • Indonesia
  • Ireland
  • Israel
  • Italy
  • Jamaica
  • Japan
  • Korea, South
  • Kuwait
  • Luxembourg
  • Malaysia
  • Mexico
  • Netherlands
  • Netherlands Antilles
  • New Zealand
  • Nicaragua
  • Norway
  • Oman
  • Paraguay
  • Peru
  • Philippines
  • Poland
  • Portugal
  • Qatar
  • Romania
  • Russia
  • Saudi Arabia
  • Singapore
  • Slovakia
  • Slovenia
  • South Africa
  • South Korea
  • Spain
  • Sweden
  • Switzerland
  • Taiwan
  • Thailand
  • Turkey
  • Ukraine
  • United Arab Emirates
  • United Kingdom
  • United States
  • Uruguay
  • Venezuela
  • Vietnam

Languages Spoken

  • English
  • French
  • Spanish

Sustainable Solution Description

Overcoming rPET Bottle Challenges with POSIMAT's Advanced Unscrambling Solutions

 

Background: A Posimat customer, a global leader in cleaning products, made a commitment to sustainability by introducing rPET bottles (PET bottles made of recycled plastic, also called PCR post-consumer recycled PET, alongside their traditional vPET bottles for their trigger spray products. While these bottles appeared identical to the human eye, their performance on existing packaging machines told a different story. The transition to rPET led to a significant drop in the Overall Equipment Effectiveness (OEE) of customer’s packaging lines, primarily due to frequent stoppages and inconsistencies during the unscrambling process.

 

Challenges: Although rPET and vPET bottles may look visually identical, their material differences caused varied behavior in the customer’s existing machinery. The primary issues faced included:

  • Increased Friction and Static: rPET bottles presented higher friction and accumulated more static charge, causing them to stick and not slide properly within the unscrambling and feeding systems. Adding anti-static additives when manufacturing the bottles would have solved the problem but would have significantly increased cost.
  • Inconsistent Vision System Reads: The existing vision systems struggled to accurately read and identify rPET bottles due to slight variations in clarity and color compared to vPET, leading to misfeeds and line stoppages.

These challenges significantly reduced the line's efficiency, causing downtime and a dramatic decrease in the OEE, affecting overall production output and operational costs.

 

POSIMAT’s Solution: The customer turned to POSIMAT to help resolve these issues. Leveraging its expertise in bottle handling, POSIMAT customized the unscrambling system to better accommodate the unique properties of rPET bottles, ensuring seamless integration with the customer’s existing lines.

 

Key Modifications Implemented by POSIMAT:

  1. Enhanced Vision Systems with Backlighting and Camera Adjustments: To address the inconsistency in bottle recognition, POSIMAT upgraded the existing vision systems with specialized backlighting and new camera configurations. This adjustment improved the ability to distinguish between rPET and vPET bottles, ensuring accurate orientation and feeding into the line.
  2. Optimized Feeding Systems: POSIMAT made specific modifications to the unscrambling system, re-setting the configuration for each type of material to reduce friction-related issues. This allowed rPET bottles to flow smoothly, avoiding jams and stoppages.

 

Results: After implementing POSIMAT's tailored solutions, the customer saw a remarkable turnaround in their packaging line performance:

  • Increased OEE: The OEE of the line dramatically improved, reaching levels comparable to when only vPET bottles were used. The frequent stoppages were avoided, resulting in a smoother and more consistent production flow.
  • Enhanced Bottle Handling: Both rPET and vPET bottles now run efficiently on the same line without requiring constant adjustments, thanks to the improved vision systems and optimized feeding mechanisms. No operational time has been added to the changeover. No quality marks have appeared on the finished rPET products due to the higher coefficient of friction.
  • Sustained Commitment to Sustainability: Customer successfully maintained its commitment to using recycled materials without compromising on operational efficiency, reinforcing their sustainable production goals.

 

Conclusion: POSIMAT's ability to customize and adapt existing systems played a crucial role in the customer’s success with rPET bottles. By addressing the unique challenges posed by recycled plastics, POSIMAT not only helped restore the line’s efficiency but also ensured that his customer could continue its sustainability journey with confidence. This partnership exemplifies how innovative adaptations can bridge the gap between sustainable materials and existing industrial processes, making POSIMAT a valuable ally in the push for greener packaging solutions.

 

 

 

 

 

 

 

 

 

 

 

 

 


 

 

Additional Information

Offers products/services suitable for startups and smaller emerging brands: Yes